It is not just the wire cost that might get scrapped, but the Tool Steel and time already put into the part or parts that are set-up in the machine that could be scrapped! Let us know how we can help you and what you would like to see in the future editions of, © 2020 Global Innovative Products | High Performance EDM Wires | Mason, OH 45040 | www.gip-edmwire.com, Calculating EDM Wire Costs with WEDM Tech Wize. If you made 36 parts in 24 hours. That’s more than 50 percent in total over my old wire machine. Will it work maybe? SURE! NEW BEDRA Wires available at GIP online store. VL400Q. Running at 2,000 hours per year, the second machine would use 2,320 pounds of wire, which at an average plain brass wire pricing of $5 per pound, equals approximately $11,600 a year. It is just as important to prevent throwing your money away. Wireless Estimator Featured News December 19, 2020. Cutting speeds, accuracy and finish are not affect by the lower rate of wire consumption. Today I’m able to get a full night’s sleep and fully enjoy my weekends.” Mr. Brennan also commented on unattended capabilities, stating that “by running unattended most nights and over some weekends, our lead times have dropped from 12 weeks to just 4.”, Looking back at the previous comparison testing, the results remain similar to those demonstrated on the shop floor. This is of course not the case because the market of users is always looking for a better deal! “We’ve tracked a 30 to 35 percent reduction in wire consumption between our DUO43 and previous machines. At night, the machine is typically set to run six to eight additional hours unattended, nearly doubling the shop’s productivity and significantly reducing machining costs.”. 8.7 Tape – 1 roll PVC tape for every 100 m of wire plus 1 roll of rubber tape for every 200m of wire. Technology that allows slower unspooling speeds without compromising results appears to be the answer. “Compared to previous machines, I was seeing a 30 to 35 percent reduction in wire consumption. Chart 1 gives an example of wire consumption that can be used to calculate operating costs. 9. Second only to labor costs and machine payback schedules, wire consumption is the most expensive facet of running a wire EDM machine. From October 2007 to October 2008, Tool Room Coordinator David Brennan recorded the wire purchases required to operate the company’s Makino and compared that to their previous machinery. Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal fabrication process whereby a desired shape is obtained by using electrical discharges (sparks). With this number you can calculate the wire cost per job once you know the amount of minutes the cut time will be. The question is when is coated wire the better choice to make money? A new world of increased throughput, cost efficiency, process optimization, and more is waiting for you. Investing in low-wire-consumption EDMs has resulted in as much as 50 percent reduction in wire use for my shop, even while cutting much faster and not sacrificing accuracy, which is something to be excited about when you’re paying $5 or $6 per pound for brass wire.”, Jeff Kiszonas, Makino’s EDM product manager, adds, “Most EDM advancements in the past decade have focused on increasing machining speed without reducing accuracy, but have neglected the impact of wire consumption. Wireless Estimator Featured News December 16, 2020. How to estimate the cost of installing an ... phase, 4 wire system. In micro wire edm metal is cut with a special metal wire electrode that is programmed to travel along a preprogrammed path. Based on the required specifications, both machines performed equally in terms of accuracy and speed. “Our tall workpieces have never looked better coming straight out of the machine. to figure you now have 12 more minutes of time to make more parts. Thin walls are possible. Frankly, I don’t think buying the off brands for pennies less a pound is a good idea if you want to run 24/7 and have no issues. Cut thin slots in extrusion dies with wire EDM. X, Y, Z Travel: 15.75" x 11.81" x 8.66" (400 x 300 x 220 mm) ESPRIT supports indexing, turning, and simultaneous cutting for all EDM machines that support rotary motion. “The price of a wire EDM machine is nothing compared to the cost of wire over the life of the machine,” says Tom Frick, owner of Intricate EDM in Columbia, Pennsylvania. The "cutting tool" in wire EDM is an energized wire that travels from reel to reel as it follows a path that "slices" through the workpiece. 8.8 other materials must be itemized. All wire edm cost wholesalers & wire edm cost manufacturers come from members. Settings were not adjusted by operators to optimize performance, and no operator intervention took place during the cut cycles. CenturyLink skates with a questionably low $500K fine for its 2018 outage. These results indicate that the DUO64 consumed 0.51 pounds of wire per hour, while the other EDM used 1.16 pounds per hour. Cut internal corners with very small radii. So, can you find a cheaper EDM wire? “During the day, I’m able to visit customers, gather additional quotes, respond to calls promptly, program more applications and handle other equipment. These wire savings have been produced without any loss of accuracy and a 40 percent increase in cutting speed compared to our previous equipment.”, In addition to decreased wire consumption, Intricate EDM has also experienced greater success in tall workpieces. We doesn't provide wire edm cost products or service, please contact them directly and verify their companies info carefully. See example: Figuring a 30% faster cut time the difference is $0.80 cents per minute higher cost, but you also need. Doing some quick math - if 1,193 yards equals 1 pound of wire, at $5.25 a pound the cost per yard would be $0.0044 cents per yard. With even the least expensive EDM wire running $5 to $6 per pound, investing in low-wire consumption EDM machines appears to be the answer. “In one year our previous equipment burned through 55 spools of 35-pound 0.010-inch plain brass wire, which at a cost of $190 per spool equated to $10,450 for the year,” says Mr. Brennan. “In my 20 years of experience, wire consumption has become one of the most critical features in shopping for a wire EDM and an area where big savings can be had on the shop floor.”. “By purchasing the Makino WEDM, we’ve lowered costs across the board with over 30 percent increase in speed, and surface finishes that no longer require any manual labor, let alone the four to six hours of polishing previously required.”. AccuteX EDM also offers a full line of ancillary EDM machines such as EDM drills and EDM die sinkers in both economical ZNC and multi-axis CNC models. Highly accurate machining; The high performance of machining complex parts ; Possible to making any tapers; Any electric conductive material can be cut regardless of hardness; PC controlled via software. Before using any estimate in this book, you should understand one important point about esti-mating electrical construction costs. We doesn't provide wire edm cost products or service, please contact them directly and verify their companies info carefully. Excessive wire consumption on a wire electrical discharge machine is costly. Our Wire EDM automation solutions add the capacity to load and cut workpieces in immediate succession—loading and unloading them automatically. Each platform was compared in wire consumption, speed and accuracy. Produce non-round openings and cavities. And did I mention the Makino also ran an average of 27 additional hours each week? The difference is 260 percent more unattended machining time available on the DUO. This is all a part of the service from GIP as we plan to build the best EDM Supply company with todays GIP High Performance EDM Wire made by BEDRA & ThermoCompact as the cornerstone. The tool, usually graphite, and the workpiece are essentially electrodes, the tool being the negative of the cavity to be produced. Obviously, the earning capacity of a CNC machine tool is more valuable than a few dollars worth of … Vanderhorst Brothers Industries of Simi Valley, California, purchased a DUO43 for its flexibility and accuracy to produce parts for a variety of applications including aerospace, audio, automotive, defense, electronics, filtration, lighting, machine tools, medical, optics and valves. It will all depend on the job! “The first significant change in wire consumption I experienced came when I purchased a Makino SP43 EDM in the spring of 2006,” says Mr. Frick. It is important to match the correct tool with the application. HOME; ABOUT; EDM WIRES BEDRA BOLINE BRASS BEDRA BOLINE H BEDRA betterbrass BEDRA gapstar ONE.9 PLASMA ™ GAMMA EPSILON BLAZE LASER WELDING WIRE; EDM Filters Accutex Agie Brother Charmilles Chmer Ebbco Elox Fanuc Hitachi Japax Makino MITSUBISHI Sodick YCM Excetek; TECH SUPPORT WEDM Tech Wize EDM TECHNOLOGY TECH SUPPORT PLASMA™ Hybrid Wire … wire edm cost. On The Shop Floor. “The other test machine’s 1.16-pound-per-hour rate, which is typical for most wire machines, limits it to 19 hours of unattended machining using the standard 22-pound spool. These results indicate that the DUO64 consumed 0.51 pounds of wire per hour, while the other EDM used 1.16 pounds per hour. Calculating EDM Wire Costs . A comparison test was recently performed between a DUO64 and a comparable model EDM at an end user shop that owned both machines. spool.) Build your own complete process plan and generate detailed cost estimates. The wire threading mechanism is the single most important component of your wire EDM operation with the exception of the operator. We doesn't provide wire edm cost products or service, please contact them directly and verify their companies info carefully. In this article we will discuss the costs associated with the operation of a wire EDM machine. 5. A Makino EDM machine uses half that, providing a significant long-term savings in $1,000’s of dollars per year in operating cost. If you find yourself with less profit in your parts that are machined on your wire EDM equipment then read further. Running at 2,000 hours per year, the second machine would use 2,320 pounds of wire, which at an average plain brass wire pricing of … It is just as important to prevent throwing your money away. Now you could make those 36 parts in 16.8 Hours so you could now make 15 more parts in the same period. Well, if you need to get more parts done faster then coated wire can help you! “It’s hard to believe there can be such a large difference between the wire consumption of two machines,” says Mr. O’Rell. Wire EDM units that swivel a horizontally guided electrode wire in a CNC-controlled E axis give this shop the workpiece clearance and flexibility to produce complex, high-precision PCD-tipped cutting tools. Let's start with the brass price per pound at $5.25. Comparison Test. New Machinery Models (12) EDM Hole-Driller. In 2008, Makino released the DUO series of wire EDMs. Size 0.012-inch Versacut brass wire was used in both machines with top and bottom flushing nozzles sealed. The buyer beware of where the wire is being made and if it is guaranteed should be a priority. WEDM costs can vary depending on many factors, one main factor is the wire you are using as your electrode! Unattended Benefits, “One of the greatest benefits of reducing wire consumption has been reliable unattended machining,” adds Mr.Frick. Productivity Advanced solutions for manufacturing. The second EDM consumed 758.77 yards (0.927 pounds) of wire, nearly 55 percent more than the DUO64’s consumption of 341.27 yards (0.417 pounds). Sold by the pound, EDM Wire costs between $4 a pound for brass to $12 $14 a pound for premium Wires. Apply to Machinist, Operator, CNC Machinist and more! This means the other test machine costs $6,500 more per year to operate in wire cost alone. Similar results have been measured by Intricate EDM, where Mr. Frick, who has 20 years of EDM application experience, has been tracking wire consumption for several years. Plain Brass wire is the most popular and you would like to think the price would not change by much between vendors. Then the WEDM machines run time that could be wasted at $175.00 - $250.00 dollars an hour that adds up Fast! Our current measurements average between 66 and 68 hours of machining on one 35-pound spool. That would be 1,193 yards per pound for .010” wire. Used (22) New Machinery Models (276) New In-Stock (1) EDM Sinkers. Most EDM machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire EDMs. Plasma by GIP, you need to know your initial cost. An alternative to broaching for 2D shapes like gears. “And we’ve proven the savings in direct-comparison testing.” “Running unattended on my previous equipment typically resulted with a 4 a.m. trip to the shop or Saturday visits in order to maintain the machines and switch out wire spools,” says Mr. Frick. Another shop, Hudson Technologies of Ormond Beach, Florida, reports similar results from their investment in a Makino WEDM. Take advantage of the price estimator in the Western Union's app, so you can calculate how much you will pay for your transfer. This just isn’t the case when you have solid technology.”. wire edm cost. Adding a rotary axis to a wire EDM allows the machining of multi-sided parts in a single setup. Sold by the pound, EDM wire costs between $3/lb. The year-long figure for wire consumption on the Makino was only $4,539.48. A wire machine that consumes less wire is getting better tool life, so to speak. This all means: 1. need to be able to estimate the costs associated with manufacturing the parts The number of choices that exist when selecting an EDM wire are nearly endless, and each affects cost. 275 Wire Edm jobs available on Indeed.com. I believe manufacturers are beginning to see the significance of wire consumption but still assume its benefits come at a loss to performance. It lists costs to the electri-cal subcontractor for a wide variety of electrical work. “Using the exact same wire in 22-pound spools, the Makino used only 38 spools, each running 119. We help connect the largest CAM community worldwide, and our success is a direct result of listening and responding to industry needs for productivity solutions from job set up to job completion. Company President Brian O’Rell states that it wasn’t long before operators discovered significantly slower unspooling rates. All wire edm cost wholesalers & wire edm cost manufacturers come from members. With EDM there are no cutting forces and neither tool nor workpiece rotate. Changing technology is changing the rules. 8.6 Connectors – (solderless less) total termination of each size for wire #6 wire and above. ®2016 NATIONAL CONSTRUCTION ESTIMATOR ® Edited by Richard Pray $87.50 Craftsman Book Company 6058 Corte del Cedro, Carlsbad, CA 92011 64th Edition Turn your estimate into a bid. The chart above gives an example of Wire consumption that can be used to calculate costs. Produce blind and high aspect ratio pockets with sinking EDM. 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